Uzilungisa Kanjani Izinkinga Zokudlidliza Ezivamile Emishinini Yokwenza Ibhulokhi

Ukudlidliza ukushaya kwenhliziyo kwanoma yimuphi umshini wokwenza ibhulokhi esebenza ngogesi noma emishini. Uma isebenza kahle, ihlanganisa izinto ezingavuthiwe zibe amabhulokhi aminyene, afanayo. Kodwa lapho kuphakama izinkinga zokudlidliza, ukukhiqizwa kuhamba kancane, kuvimbe ukuqhekeka, futhi wonke umsebenzi wakho uyahlupheka. Abaphathi bezitshalo abaningi nosonkontileka babhekana ne-amplitude yokudlidliza engaqondakali, ukuminyana okungalingani, umsindo omkhulu, noma ukwehluleka ngokuphelele kwesistimu. Lezi zinkinga azigcini nje ngokukhungathekisa-zithinta ngokuqondile ikhwalithi ye-block, impilo yesikhunta, kanye nenzuzo yonke. Ukuqonda ukuthi ungaxilonga kanjani futhi ulungise lawa maphutha okudlidliza ajwayelekile kubalulekile ukuze kugcinwe ukuncintisana embonini yokukhiqiza imikhiqizo ebambekayo.

Kwa-Quangong Machinery Co., Ltd., sichithe amashumi eminyaka sicwenga amasistimu okudlidliza kulo lonke uhlelo lwethu lwemishini. Imboni yethu ihlangabezane cishe nayo yonke inkinga yokudlidliza engenzeka, kusukela ku-eccentric shafts engalingani kuya kumamotho asetshenziswayo asetshenziswayo. Lo mhlahlandlela udonsa ngokuqondile kulokho esikwenzayo futhi unikeza izixazululo zesinyathelo ngesinyathelo noma yimuphi uchwepheshe noma u-opharetha angazisebenzisa. Ukuthi usebenzisa umshini omdala noma omusha shaQGM Block Making Machine, lezi zindlela zokuxazulula inkinga zizokusiza ukuthi ubuyisele ukusebenza kahle kokudlidliza, unciphise isikhathi sokuphumula, futhi welule ubude besikhathi semishini yakho. Sizophinde sabelane ngamapharamitha anemininingwane wamamojula wethu wokudlidliza futhi siphendule imibuzo ecindezela kakhulu esibuzwa opharetha nsuku zonke.

Yini Ebangela Ukudlidliza Okungavamile Emishinini Yokwenza Amabhulokhi?

I-amplitude yokudlidliza engavamile ingenye yezinkinga ezibikwa kakhulu phakathi kwabakhiqizi be-block. Esikhundleni sokuzungeza okungaguquki, umshini udlidliza kancane ngezinye izikhathi nakweminye ngokweqile. Lokhu kungahambisani kuholela kumabhulokhi anamandla ahlukahlukene kanye nokuqedwa kahle kwendawo. Ngokwazi kwethu kwefekthri, kunezigebengu ezinhlanu. Ukuqonda lezi zimbangela eziyinhloko kukuvumela ukuthi uqondise ukulungiswa ngokuphumelelayo ngaphandle kokumosha isikhathi ngokuqagela.

Kwa-QGM, ithimba lethu lihlole izinkulungwane zemijikelezo yokudlidliza. Sibonile ukuthi ukungahambi kahle okuningi kwe-amplitude kubuyela emuva ekungalinganini kwemishini, ekushintshashintsheni komfutho we-hydraulic, noma ukuphazamiseka kwesignali kagesi. Ngezansi ukuhlukaniswa kwezimbangela ezivame kakhulu nokuthi ungaqinisekisa kanjani ngayinye.

Ukungalingani Kwemishini Ye-Eccentric Shafts

Imishini eminingi yokwenza amabhulokhi isebenzisa ama-eccentric shafts azungeza amahlangothi ahlukene ukuze enze ukudlidliza komugqa. Uma i-shaft eyodwa iqongelela ukuguga okwengeziwe noma uma ama-counterweights eshintsha, amandla omphumela uba ngokungalingani. Amarekhodi ethu efekthri abonisa ukuthi ngemva kwamahora angu-800 okusebenza, ama-eccentric shaft angase akhe imifantu emincane noma ukususwa kwesisindo. Lokhu kungalingani kubangela ngokuqondile ukuguquguquka kwe-amplitude. Ukuze uhlole, sebenzisa injini yokudlidliza ngaphandle komthwalo wezinto ezibonakalayo bese ubeka imitha yokudlidliza etafuleni lesikhunta. Umehluko ongaphezu kuka-5% phakathi kokufunda kwesokunxele nakwesokudla uqinisekisa ukungalingani.

Hydraulic Pressure Drops noma Surges

Imishini eminingi yesimanje, okuhlanganisa nomshini wokwenza i-QGM Block Making Machine, isebenzisa ama-hydraulic motors ukushayela ukudlidliza. Uma ipompo ye-hydraulic iletha ukugeleza okungahambisani ngenxa yokuhlunga okuvalekile, amazinga aphansi kawoyela, noma i-valve yokunciphisa ingcindezi ehlulekayo, i-amplitude yokudlidliza izohluka. Ifektri yethu incoma ukuhlola umfutho we-hydraulic endaweni yokufaka injini yokudlidliza; kufanele ihlale ngaphakathi kwebha engu-±3 yenani elishiwo. Noma yini engaphezu kwalokhu ibonisa inkinga ye-hydraulic circuit.

Ama-Vibration Agugile noma Alimele

Ama-vibration bearings asebenza ngaphansi kwemithwalo eyeqile kanye nama-oscillations ama-high-frequency. Ngokuhamba kwesikhathi, imijaho ethwalayo ikhula i-spalling noma izakhi ezigoqayo zilahlekelwa ukujikeleza kwazo. Lokhu kudala ukudlala ku-shaft, kubangele ukuntengantenga kwe-amplitude. Lalela umsindo wokugaya ojikelezayo ngesikhathi sokusebenza. Uma ikhona, ifekthri yethu yeluleka ukushintshwa ngokushesha kusetshenziswa ama-C4 clearance class bearings aklanyelwe izinhlelo zokusebenza zokudlidliza.

Izinkinga zikagesi kuma-Variable Frequency Drives (VFD)

Uma umshini wakho wokwenza amabhulokhi usebenzisa i-VFD ukuze ulawule imvamisa yokudlidliza, amamojula e-IGBT angalungile, izintambo ezixegayo, noma izilungiselelo zepharamitha ezingalungile zingaveza i-amplitude engaqondakali. Sizibonile izimo lapho itheminali eyodwa exegayo ibangele ukuhluka kwe-amplitude okungama-20%. Sebenzisa i-multimeter ukuze uhlole ukulinganisa kwamandla kagesi kuzo zonke izigaba ezintathu. Futhi, qinisekisa ukuthi irempu yokusheshisa ye-VFD ifana ne-inertia yomshini yesistimu yokudlidliza.

Ukusebenzisana Kwesikhunta Nokubalulekile

Ngezinye izikhathi umshini ngokwawo ulungile, kodwa isikhunta noma i-mix design idala ukungahambi kahle kwe-amplitude. Isikhunta esigugile esinamaphethini okugqoka angalingani noma ingxube ekhonkolo enomswakama ongahambisani ishintsha umthelela wokudambisa kuthebula lokudlidliza. Imboni yethu iphakamisa ukuhlola ngesikhunta sereferensi kanye nemiksi evamile kuqala ukuze kuhlukaniswe inkinga.

Uma usuyitholile imbangela, izenzo zokulungisa ziba ziqondile. Ngokungalingani kwe-eccentric shaft, linganisa kabusha ama-shaft emshinini wokulinganisa oguqukayo. Ngezinkinga ze-hydraulic, shintsha isihlungi sikawoyela futhi ulinganise i-valve yokukhulula. Shintsha ama-bearings futhi uqinise konke ukuxhumana kukagesi. NgoI-Quangong Machinery Co., Ltd.sihlinzeka ngamashadi anemininingwane okuxilongwa kokudlidliza ngawo wonke Umshini Wokwenza Ibhulokhi ye-QGM ukuze sisize amakhasimende akhombe lezi zinkinga ngaphansi kwemizuzu engama-30.

Ungakulungisa Kanjani Ukuminyana Okungalingani kanye Ne-Low Block Density

Ukuminyana okungalingani kubangela amabhlogo aqinile ohlangothini olulodwa futhi ashwabene ngakolunye, okuholela ekwenqatshweni ekulawuleni ikhwalithi. Ukuminyana okuphansi kusho ukuthi amabhulokhi akho awakwazi ukuhlangabezana nezindinganiso zokuthwala umthwalo. Zombili izinkinga zixhunywe ngokuqondile nezinkinga zokudlidliza kodwa futhi zibandakanya ezinye izimiso zomshini. Embonini yethu, sisondela kulokhu ngokuhlelekile. Umgomo uwukuqinisekisa ukuthi amandla okudlidliza asabalalisa ngokulinganayo ngempahla nokuthi umjikelezo ngamunye uzuza ukuminyana okugcwele.

I-Quangong Machinery Co., Ltd. isungule iphrothokholi enezinyathelo ezi-5 zokubuyisela ikhwalithi yokuhlangana. Senze le phrothokholi emazweni angaphezu kuka-30 ngemiphumela emihle kakhulu. Ngezansi kukhona incazelo enemininingwane yesinyathelo ngasinye, okuhlanganisa nemingcele ethile evela ochungechungeni lwethu Lomshini Wokwenza Ibhuloho le-QGM.

Isinyathelo 1: Qinisekisa I-Vibration Frequency kanye nezilungiselelo ze-amplitude

Izinhlobo ezahlukene zamabhulokhi zidinga amapharamitha athile wokudlidliza. Kumabhulokhi angenalutho ajwayelekile, imvamisa ye-4500 kuya ku-5000 RPM ene-amplitude engu-1.2 kuya ku-1.8 mm ilungile. Kumabhulokhi okugandaya, imvamisa ephansi (3800 RPM) kodwa i-amplitude ephakeme (2.0 mm) isebenza kangcono. Onjiniyela bethu befekthri bahlala bencoma ukuthi uhlole iphaneli yokulawula yomshini ngamavelu asethiwe ngaphambilini. Uma usebenzisa i-QGM Block Making Machine, isikrini se-HMI sibonisa imvamisa yesikhathi sangempela kanye nobukhulu. Qhathanisa lokhu namanani akubhukwana lomkhiqizo. Uma bephambuka, lungisa kabusha usebenzisa inqubo yomkhiqizi.

Isinyathelo sesi-2: Hlola i-Vibration Isolation System

Ithebula lokudlidliza libekwe phezu kwezihlukanisi zenjoloba noma zasentwasahlobo ukuvimbela ukulahleka kwamandla kuhlaka lomshini. Izihlukanisi ezigugile zimunca ukudlidliza esikhundleni sokukuthumela esikhunjeni. Ukuze uhlole, beka inzwa yokudlidliza kusikhunta nenye kuhlaka oluyisisekelo. Ukudlidliza kohlaka oluyisisekelo kufanele kube ngaphansi kuka-15% wokudlidliza kwesikhunta. Uma kuphakeme, buyisela zonke izihlukanisi. Ifektri yethu isebenzisa i-high-durometer yemvelo ye-rubber isolator enempilo yesevisi yamahora angu-10,000.

Isinyathelo sesi-3: Lungisa Ukungaguquguquki Kwempahla kanye Nokuphakama Kwesendlalelo

Ukudlidliza akukwazi ukunxephezela ukwakheka okungalungile kwengxube. Ukhonkolo kufanele ube nokuwohloka okungu-30 kuya ku-50 mm wokwenza amabhlogo. Yome kakhulu, futhi impahla imelana nokuhlangana; imanzi kakhulu, futhi ukudlidliza kubangela ukuhlukaniswa. Futhi, qiniseka ukuthi impahla igcwalisa isikhunta ngokulinganayo. Ukuphakama kokugcwalisa okungalingani kuyimbangela evamile yokuhlukahluka kokuminyana kulo lonke ibhulokhi. Sebenzisa idivayisi yesipredishithi noma ireki eyenziwe ngesandla ukuze uleveli ebalulekile ngaphambi kokuthi umjikelezo wokudlidliza uqale.

Isinyathelo sesi-4: Hlola isikhunta bese ucindezela ukuqondisa kwekhanda

Uma ikhanda lokucindezela lingehli ngokuhambisana nesikhunta, uhlangothi olulodwa lwebhulokhi luthola ukucindezela kokucindezela okukhulu kuyilapho olunye luthembele kuphela ekudlidlizeni. Lokhu kudala ukuminyana. Imboni yethu isebenzisa amathuluzi okuqondanisa i-laser ukuhlola ukuhambisana kwekhanda lokucindezela phakathi kuka-0.5 mm kuyo yonke indawo yokubumba. Futhi hlola i-mold liners; amalayini agugile ashintsha igebe phakathi kwekhanda lokucindezela kanye nodonga lwesikhunta, okuthinta ukusebenza kahle kokuhlanganisa.

Isinyathelo sesi-5: Qapha I-Hydraulic Pressure Ngesikhathi sokuQina

Ukudlidliza kukodwa akukhiqizi ukuminyana; isebenza kanye namandla okucindezela amanzi. Emshinini wethu Wokwenza Ibhulokhi ye-QGM, isistimu isebenzisa ukudlidliza kwangaphambili ukuze kulungiswe izinto ezibonakalayo, bese ukudlidliza okuyinhloko kuhlanganiswe namandla okucindezela afika kumathani angu-25. Uma umfutho we-hydraulic wehla phakathi nesigaba sokucindezela, ukuhlangana kuyahlupheka. Faka igeji yokucindezela kusilinda esikhulu futhi ubuke ukuwohloka kwengcindezi. Ukwehla kwebha engaphezu kwe-5 kubonisa ukuvuza kwangaphakathi noma i-valve yokuhlola enephutha.

Ngemva kokwenza lezi zinyathelo, sebenzisa iqoqo lokuhlola lamabhulokhi angu-20 futhi ulinganise ukuminyana usebenzisa isikali esilinganiselwe nokuhlola kobukhulu. Ukuminyana kufanele kube phakathi kuka-2% yenani eliqondiwe kuwo wonke amabhulokhi. Uma kungenjalo, phinda ukuxilongwa. I-Quangong Machinery Co., Ltd. inikezela ngosekelo lokuxazulula inkinga olukude ukuze isize amakhasimende asebenzise lezi zilungiso ngokushesha. Ithimba lefekthri yethu ngemva kokuthengisa lixazulule izinkinga zokuhlanganisa ezingaphezu kuka-500 onyakeni odlule kuphela.

Kungani Umsindo Oweqile Uvela Ngesikhathi Sokudlidliza Futhi Ungakuxazulula Kanjani?

Umsindo owedlulele awukona nje ukucasuka komsebenzisi; kuwuphawu olucacile oluyisixwayiso lokucindezeleka kwemishini. Umshini wokwenza ibhulokhi enempilo ukhiqiza i-hum ephansi, enesigqi. Imisindo yensimbi ecijile, ukuhlengezela, noma ukuklabalasa okuphakathi kukhombisa amaphutha athile okuthi, uma azitshwa, aholele ekwehlulekeni okuyinhlekelele. Embonini yethu, sihlukanisa umsindo ohlobene nokudlidliza ngezinhlobo ezintathu ezihlukene, ngayinye enesixazululo esihlukile.

I-Quangong Machinery Co., Ltd. ibeka phambili idizayini enomsindo ophansi kuwo wonke amamodeli wethu Womshini Wokwenza Ibhulokhi we-QGM. Nokho, ngisho nemishini engcono kakhulu izoba nezinkinga zomsindo uma ukulungiswa kunganakwa. Ngezansi kunethebula lokuxilonga kanye nezixazululo ezihambisana nalo.

Uhlobo 1: I-Metallic Clanking noma i-Knocking

Lo msindo uvamise ukuvela kuzixhumi ezixegayo kuthebula lokudlidliza noma ukukhwezwa kwesikhunta. Ukudlidliza kwe-high-frequency kukhulula amabhawodi ngokuhamba kwesikhathi. Imboni yethu incoma ukuthi kubhekwe wonke amabhawodi e-M20 kanye ne-M24 epuleti lokudlidliza njalo ngamahora angu-40 okusebenza. Zibuyisele ku-450 Nm usebenzisa i-torque wrench. Futhi hlola izinto ezibamba ukushaqeka phakathi kweyunithi yokudlidliza nohlaka. Uma izihlahla zenjoloba zihlakazekile, ukuthintana kwensimbi kuya kwensimbi kudala ukungqongqoza okukhulu. Shintsha noma yiziphi izihlahla ezigugile ngokushesha.

Thayipha 2: Ukuklolodela Okuphakeme noma Ukukhwifa

Ukuklolodela kuvame ukuvela kumabheringi enjini yokudlidliza noma iphampu ye-hydraulic uma umshini usebenzisa isistimu yokudlidliza enamanzi. Ngamamotho kagesi, susa isembozo bese ulalela nge-stethoscope kamakhenikha. Uma umsindo uqhubekayo, ama-bearings awanawo amafutha noma anezimpawu zokugcoba. Pakisha kabusha ngamafutha amelana nezinga lokushisa eliphezulu (i-NLGI grade 2). Kuzinhlelo ze-hydraulic, i-whining ikhombisa i-cavitation ebangelwa isihlungi sokumunca esivalekile noma izinga eliphansi likawoyela. Shintsha uwoyela we-hydraulic futhi uhlanze isihlungi. Umshini wethu wokwenza i-QGM Block Making Machine wefektri usebenzisa isipholile sikawoyela esizinikele ukuze sigcine i-viscosity, sinciphisa ubungozi be-cavitation.

Thayipha 3: Umsindo Odumayo noma Obhuqayo

I-Rumbling isignesha yamabhere e-eccentric shaft agugile noma ama-couplings egiya. Njengoba imijaho ethwalayo iguga, ama-roller ayashibilika esikhundleni sokugingqika, enze ukuduma kwe-low-frequency. Ukuze uqinisekise, susa ikhava yokufinyelela yeyunithi yokudlidliza futhi uhlole izinhlayiya zensimbi kugrisi. Uma ikhona, qaqa umhlangano we-shaft bese ushintsha womabili ama-bearings. Futhi hlola i-coupling yegiya exhuma ama-eccentric shafts amabili. Amazinyo egiya agugile akhipha umsindo ogoqayo; ukugaya kabusha noma ukufaka esikhundleni sokuhlanganisa kuyadingeka.

Ngale kwalezi zinhlobo, umsindo ungaphinda uvele kusisekelo somshini osebenzisana naphansi. Imboni yethu ihlale incoma imishini yokwenza amabhulokhi agibelekayo kumaphedi ancibilikayo ancibilikayo noma ibhulokhi elihlukile le-inertia kakhonkolo. Ekufakeni okukhona, ukwengeza ukuhlangana kwerabha ngaphansi kwezinyawo zomshini kunganciphisa umsindo odluliswayo ufike ku-15 dB.

Ukuqeda umsindo ngendlela ehlelekile, dala i-logbook. Rekhoda uhlobo lomsindo, indawo, nezimo zokusebenza. Bese ulandela ikhambi elithile. E-Quangong Machinery Co., Ltd., ithimba lethu lenkonzo yefekthri lisebenzisa abahlaziyi be-acoustic ukuze likhombe imithombo yomsindo phakathi nemizuzu eyi-10. Siqeqesha amakhasimende ethu ukuthi enze okufanayo sisebenzisa izinhlelo zokusebenza ze-smartphone spectrum analyzer. Ukuqapha umsindo okuvamile kuyithuluzi elinamandla lokulondoloza lokubikezela elivimbela ukuphuka okungazelelwe.

Ululungisa Kanjani Umshini Wokudlidliza Wokwenza Ibhulokhi Owavele Wama

Ukulahlekelwa okuphelele kokudlidliza kumisa ukukhiqiza. Lesi simo esiphuthumayo sidinga ukuxazululwa kwezinkinga okuhlelekile ukuze kubonakale ngokushesha ukuthi ingabe inkinga iwugesi, i-hydraulic, noma i-mechanical. Ngokuhamba kweminyaka, ifektri yethu ithuthukise uhlu lokuhlola impendulo esheshayo olubuyisela ukudlidliza kumakesi angu-80% phakathi nehora elilodwa. Ngezansi lolo hlu lokuhlola, kanye namapharamitha wengxenye yamasistimu avamile.

Isinyathelo 1: Hlola Ukunikezwa Amandla kuMotor Vibration

Kumamotho kagesi adlidlizayo, sebenzisa i-voltage tester kumatheminali ezimoto. Kufanele ubone i-voltage elinganiselwe (imvamisa i-380V ukuya ku-480V yezigaba ezintathu). Uma i-voltage ingekho, landelela emuva ku-contactor, i-overload relay, kanye ne-circuit breaker. Setha kabusha noma yimaphi ama-breaker ahlahliwe. Imboni yethu ibone ukuthi ukulayishwa okushisayo okushisayo kuvame ukuhamba ngenxa yamandla amaningi asuka ku-eccentric shaft eminyene. Uma i-relay ihamba futhi ngokushesha, ungayisethi kabusha futhi; qhubekela ekuhloleni kwemishini.

Isinyathelo sesi-2: Hlola i-VFD noma i-Soft Starter

Uma i-QGM Block Making Machine yakho isebenzisa i-VFD, hlola isibonisi ukuze uthole amakhodi amaphutha. Amakhodi ajwayelekile ahlanganisa i-overcurrent, overvoltage, noma ukulahleka kwesigaba. I-Overcurrent iphakamisa ukujika kwenjini emfishane noma ama-bearings abanjwe. Sebenzisa i-megger ukuhlola ukumelana ne-insulation; amanani angaphansi kwe-megohm engu-1 abonisa ukwehluleka kwemoto. I-overvoltage ngokuvamile ivela ezinkingeni ze-braking resistor noma ama-spikes okufakwayo okufakiwe. Setha kabusha i-VFD ngokuya ngemanuwali yomkhiqizi, kodwa uma iphutha liphinda livela, buyisela ibhodi lokulawula le-VFD noma iyunithi yonke.

Isinyathelo sesi-3: Qinisekisa Ukugeleza Kwe-Hydraulic kanye Nokucindezela Kwezinhlelo Zokudlidliza Ezingama-Hydraulic

Imishini eminingi enesisindo esinzima isebenzisa injini edonsa amanzi ngokudlidliza. Hlola ingcindezi yokuphuma kwephampu ye-hydraulic endaweni yokungena yenjini. Kufanele ifane neshidi lokucaciswa komshini, ngokuvamile amabha ayi-160 kuye kwangama-200. Uma ukucindezela kuyinto evamile kodwa injini ingajiki, injini ngokwayo ingase ibanjwe. Nqamula injini bese uzama ukuphendula i-shaft ngesandla. Uma ingajikezi ngokukhululeka, buyisela i-hydraulic motor. Futhi hlola i-valve yokulingana elawula ukugeleza kumotho wokudlidliza. I-spool ebambekile izomisa ukudlidliza. Hlanza noma shintsha i-valve.

Isinyathelo sesi-4: Hlola ama-Mechanical Couplings namaShafts

Uma injini igijima kodwa ithebula lokudlidliza linganyakazi, ukuhlangana phakathi kwe-motor kanye ne-eccentric shaft kuhlulekile. Imboni yethu isebenzisa ama-spider couplings avumelana nezimo ku-QGM Block Making Machine; isicabucabu senjoloba singaguga futhi siqhekeke. Faka esikhundleni isicabucabu bese ulungisa kabusha ama-shafts usebenzisa inkomba yokudayela (ubukhulu bokungaqondani kahle okungu-0.2 mm). Futhi hlola i-eccentric shaft ephukile. Lokhu akuvamile kodwa kwenzeka ngemva kokukhathala okukhulu. I-shaft ephukile idinga ukuhlakazwa okuphelele nokushintshwa.

Isinyathelo sesi-5: I-Safety Interlock kanye ne-PLC Signals

Imishini yesimanje yokwenza amabhulokhi ihlanganisa izikhiye zokuphepha ezisika ukudlidliza uma umnyango wonogada uvuliwe noma uma ikhanda lokucindezela lingekho endaweni efanele. Hlola ithebula lokufaka le-PLC ukuze uthole noma yiziphi izimo ze-interlock ezisebenzayo. I-Bypass interlocks ukuze ihlolwe kuphela, hhayi ukukhiqizwa. Imboni yethu iphinde ifake izinzwa ezivumela ukudlidliza ezikwazi ukubona ukuthi isikhunta sihlezi kahle yini. Inzwa ye-proximity engalungile ingamisa ukudlidliza ngamanga. Hlanza noma shintsha inzwa.

Uma usubuyisele ukudlidliza, sebenzisa umshini ngaphandle kwezinto ezibonakalayo imizuzu emibili. Lalela imisindo engajwayelekile futhi uqaphe ukudlidliza kwe-amplitude. Bese ukhiqiza iqoqo lokuhlola lamabhulokhi angu-10 futhi uhlole ubukhulu. Uma konke kujwayelekile, qalisa kabusha ukukhiqiza okugcwele. I-Quangong Machinery Co., Ltd. inikeza inombolo yocingo yamahora angu-24 kumakhasimende abhekene nokunqamuka kokudlidliza kungazelelwe. Ifektri yethu igcina zonke izinsimbi ezibalulekile ukuze zithunyelwe ngokushesha, iqinisekisa ukuphumula okuncane.

Uzinqanda Kanjani Izinkinga Zokudlidliza Ezizayo Ngokulungiswa Okuvamile

Ukuvimbela kubiza kakhulu kunokulungisa. Uhlelo lokulungisa olwakhiwe kahle luqeda u-90% wezinkinga ezivamile zokudlidliza ngaphambi kokuba zidale ukulahlekelwa kokukhiqiza. E-Quangong Machinery Co., Ltd., imboni yethu ilandela uhlelo lokulungisa lwezigaba ezintathu esilwabelana nabo bonke abanikazi be-QGM Block Making Machine. Lolu hlelo kulula ukulusebenzisa futhi ludinga kuphela amathuluzi ayisisekelo kanye nebhuku lokungena.

Imisebenzi Yesondlo Yansuku zonke (Izinga Lomsebenzi)

• Lalela umsindo wokudlidliza nganoma yiluphi ushintsho kusukela kwesisekelo.
• Hlola injini yokudlidliza noma izinga lokushisa le-hydraulic motor usebenzisa i-infrared thermometer. Ibanga elijwayelekile lingama-60-80°C.
• Hlola wonke amabhawodi abonakalayo kupuleti lokudlidliza kanye nezinsimbi zokubumba. Qinisa noma yiziphi ezixegayo.
• Qinisekisa ukuthi okuphakelayo kuyahambisana nokuthi azikho izinto zangaphandle (insimbi, ukhuni) ezingena esikhunjeni.
• Rekhoda i-amplitude yokudlidliza usebenzisa igeji yokudlidliza yepensela elula (iweji engunxantathu ebonisa ubude ngokubukeka).

Imisebenzi Yesondlo Yamaviki Onke (Izinga Lochwepheshe)

• Gcoba amabhere wokudlidliza ngamafutha wefrikhwensi ephezulu. Ifektri yethu isebenzisa amagremu angu-30 ngebheyili ngayinye yoMshini Wokwenza Ibhulokhi ye-QGM.
• Hlola izinga likawoyela we-hydraulic nombala. Amafutha obisi abonisa ukungcoliswa kwamanzi; amafutha amnyama akhombisa i-oxidation. Shintsha uma kudingeka.
• Hlola izihlukanisi zenjoloba ukuze uthole ukuqhekeka noma ukuminyanisa unomphela. Faka esikhundleni sanoma yiziphi ezilahlekelwe ukunwebeka.
• Linganisa imvamisa yokudlidliza nge-tachometer noma i-VFD readout. Kufanele ibe phakathi kuka-2% wephoyinti elibekiwe.

Imisebenzi Yesondlo Yanyanga Zonke (Izinga Lomphathi)

• Yenza ukuhlaziywa kwe-vibration spectrum usebenzisa i-FFT analyzer ephathekayo noma uhlelo lokusebenza lwe-smartphone. Qhathanisa ne-baseline spectrum eyathathwa ngenkathi umshini usemusha.
• Susa ikhava yeyunithi yokudlidliza futhi uhlole ama-eccentric shafts ukuze uthole izimpawu zokuguga noma ukugqwala.
• Hlola ukuma kwekhanda lokucindezela esibunjeni usebenzisa i-laser noma i-feeller gauge. Lungisa uma ukuchezuka kudlula u-0.5 mm.
• Hlola i-hydraulic pressure endaweni yokufaka injini yokudlidliza bese uyiqopha ku-logbook. Bheka ukwehla kancane kancane.

Imboni yethu futhi ihlinzeka ngephosta enemininingwane yokulungiswa kokudlidliza ngayo yonke imishini. Ngokulandela lolu hlelo, amakhasimende amaningi asebenzise umshini wawo wokwenza i-QGM Block Making amahora angaphezu kuka-15,000 ngaphandle kokuhlukana okukodwa okuhlobene nokudlidliza. Khumbula, ukutshalwa kwezimali okuncane ngesikhathi nezinto ezisetshenziswayo namuhla kuvimbela ukwehluleka okuyinhlekelele kusasa. I-Quangong Machinery Co., Ltd. inikezela ngezinhlelo zokuqeqesha mayelana nokulungiswa kokudlidliza kokubili efekthri yethu kanye nakusayithi.

Isiphetho

Izinkinga zokudlidliza emshinini wokwenza amabhulokhi azinakugwenywa, kodwa azinakunqotshwa. Ngokuqonda izimbangela ze-amplitude engavamile, ukucinana okungalingani, umsindo owedlulele, nokuma kungazelelwe, ungakwazi ukuhlonza izinkinga ngokushesha futhi usebenzise ukulungisa okulungile. Lo mhlahlandlela ukunikeze izinyathelo ongazithatha ngokusekelwe kokuhlangenwe nakho komhlaba wangempela okuvela ku-Quangong Machinery Co., Ltd. Imboni yethu izakhele udumo ngezinto ezihlala isikhathi eside, ezisebenza kahle kakhulu, futhi sinweba lokho kwethembeka okufanayo ekusekeleni kwethu lobuchwepheshe. Kungakhathaliseki ukuthi usebenzisa umshini wefa noma umshini omusha wokwenza i-QGM Block, lezi zindlela zokuxazulula izinkinga zizogcina umugqa wakho wokukhiqiza usebenza kahle. Ukunakekelwa okuvamile kokuvimbela kuyisivikelo sakho esingcono kakhulu ekunciphiseni isikhathi esibizayo.

Uma udinga olunye usizo noma ufuna ukuthuthukela emshinini onokulawula ukudlidliza okuthuthukisiwe,xhumana ne-Quangong Machinery Co., Ltd. namuhla. Ithimba lethu lonjiniyela bokudlidliza lilungele ukukusiza ukuthi uthuthukise ukukhiqizwa kwakho kwebhulokhi. Cela ukuhlolwa kokudlidliza kwamahhala noma ikhwothi yamamodeli wethu wakamuva we-QGM Block Making Machine. Masikusize uguqule izinselele zokudlidliza zibe amabhulokhi ekhwalithi kanye nenzuzo ephezulu. 

Imibuzo Evame Ukubuzwa (FAQ)

Umbuzo 1: Ngazi kanjani ukuthi i-amplitude yokudlidliza emshinini wami wokwenza ibhulokhi ilungile ngaphandle kwamathuluzi akhethekile?
Impendulo: Ungenza ukuhlolwa kwamanzi okulula. Faka ingxube kakhonkolo emanzi esibunjeni bese uqhuba umjikelezo omfushane wokudlidliza. Ngemuva komjikelezo, bheka ubuso be-block. Uma ingaphezulu linomfaniswano, i-sheen ecwebezelayo engenawo amaphinifa, i-amplitude cishe ilungile. Uma uhlangothi olulodwa lukhuni kanti olunye lucwebezela, i-amplitude ayilingani. Ukwengeza, ungabeka inkomishi yamanzi etafuleni lokudlidliza. Ngesikhathi sokusebenza, amanzi kufanele enze iphethini eqinile yama-ripples ngaphandle kokuchafaza ngamandla. Ukuze uthole isilinganiso esinembile, sincoma imitha yokudlidliza enezindleko eziphansi (ngaphansi kuka-100 USD). I-Quangong Machinery Co., Ltd. ihlinzeka ngeshadi lereferensi ye-amplitude nawo wonke Umshini Wokwenza Ibhulokhi le-QGM ukuze usize opharetha babone ukufanisa amandla okudlidliza.

Umbuzo 2: Ngingasebenzisa amafutha ezimoto avamile kumabheringi okudlidliza emshinini wami wokwenza ibhulokhi?
Impendulo: Cha, akufanele neze usebenzise amafutha ezimoto avamile. Ama-vibration bearings asebenza ngamaza aphezulu kanye namazinga okushisa aphula amafutha ajwayelekile ngokushesha, okuholela ekubambeni. Imboni yethu isebenzisa kuphela amafutha e-lithium complex anezithasiselo ze-EP kanye nendawo yokuwa ephezulu engaphezu kuka-260°C. Ibanga le-NLGI kufanele libe ngu-2 noma 3, libe ne-base viscosity kawoyela engu-150 kuya ku-220 cSt ku-40°C. Ngamamodeli omshini wokwenza i-QGM Block Making, sincoma i-Shell Gadus S3 V220C noma okufana nayo. Ukusebenzisa igrisi engalungile kuqeda iwaranti futhi kwenyusa imvamisa yokufaka esikhundleni ngokufika izikhathi ezinhlanu.

Umbuzo 3: Kungani umshini wami wokwenza ibhulokhi udlidliza ngendlela ehlukile lapho ngishintsha isikhunta?
Impendulo: Izibunjwa ezihlukene zinezinhlobonhlobo zobuningi, ubukhulu, kanye nezici zokuqina. Isistimu yokudlidliza ishunwe imvamisa ethile ye-resonant esekelwe kusikhunta sangempela. Uma ufaka isikhunta esindayo noma esilula, imvamisa yemvelo iyashintsha, okubangela ukushintsha kwe-amplitude yokudlidliza. Ukuze ulungise lokhu, kufanele ulinganise kabusha isethingi yefrikhwensi yokudlidliza ku-VFD yakho noma isilawuli se-hydraulic. Imboni yethu incoma ukwenza ukuhlolwa kokushanela imvamisa ngesikhunta esisha ngasinye. Qala ku-3500 RPM futhi ukhuphuke uze ubone ukuminyana kwebhulokhi okuphezulu kakhulu ngomsindo omncane. Rekhoda le mvamisa efanele yohlobo ngalunye lwesikhunta. Zonke izilawuli zomshini wokwenza i-QGM Block Making zivumela ukugcina amaphrofayili esikhunta amaningi ukuze ukhunjulwe ngokushesha.

Umbuzo 4: Kufanele ngibuyisele kangaki izihlukanisi zokudlidliza emshinini wami wokwenza ibhulokhi?
Impendulo: Izihlukanisi zokudlidliza ngokuvamile zihlala phakathi kwamahora okusebenza angu-8000 kuya kwangu-10000 ngaphansi kwezimo ezivamile. Nokho, kufanele uzihlole njalo emahoreni angu-2000 ukuze uthole ukuqhekeka, ukuqina, noma isethi yokuminyanisa. Ukuze uhlole, linganisa ibanga eliphakathi kwabakaki abakhweza lapho umshini uphumule futhi uqhathanise nokucaciswa kwangempela. Ukucindezelwa okungaphezu kuka-15% kusho ukuthi ukushintshwa kuyadingeka. Futhi, uma ubona ukudlidliza okwenyuka okudluliselwa kuhlaka lomshini noma indawo ezungezile, shintsha izihlukanisi ngokushesha. I-Quangong Machinery Co., Ltd. ihlinzeka ngezihlukanisi ngesilinganiso sokuqina esiyingqayizivele esifakwe umbala ukuze kube lula ukushintshwa. Imboni yethu incoma ukuhlela ukushintshwa kwe-isolator njalo eminyakeni emibili ezinsizeni zokukhiqiza okuphezulu.

Umbuzo 5: Iliphi iphutha elivame kakhulu opharetha abalenzayo lapho bezama ukulungisa izinkinga zokudlidliza ngokwabo?
Impendulo: Iphutha elivame kakhulu ukukhulisa imvamisa yokudlidliza noma i-amplitude ngaphandle kokuhlola kuqala impilo yomshini kanye ne-hydraulic. Ama-opharetha ngokuvamile acabanga ukuthi ukudlidliza okwengeziwe kulingana nokucinana okungcono. Eqinisweni, ukudlidliza ngokweqile kungabangela ukuhlukaniswa kwezinto, ukulimala kwesikhunta, nokwehluleka ukuthwala ngokushesha. Imboni yethu ibona leli phutha njalo. Ngaso sonke isikhathi landela i-oda lokuxilonga elinengqondo: hlola izingxenye zemishini (amabhawodi, ama-bearing, ama-isolators) kuqala, bese kuba amapharamitha we-hydraulic noma kagesi, bese ulungisa izilungiselelo zokudlidliza. Iphutha lesibili elivamile ukudebeselela ukukhipha imitha yokudlidliza ngaphambi kwezilinganiso. Njalo linganisa amathuluzi akho. Kwa-Quangong Machinery Co., Ltd., uhlelo lwethu lokuqeqesha lugcizelela ukuxazulula izinkinga ngokuqagela, okunciphisa ukushintshwa kwezingxenye okungadingekile ngo-60%.