Yini eyenza umshini wokwenza i-QGM Block ube Inketho Ethembekile Yokusebenza Kwesikhathi Eside?

Uma utshala imali kumishini yokwakha esindayo, umbuzo oyinhloko uhlale umayelana nokuphila isikhathi eside kanye nokuphumayo okungaguquki. Umshini wokwenza amabhulokhi ophuka njalo noma olahlekelwa ukunemba ngemva kweminyaka embalwa ungakhubaza ibhizinisi. Okuhlangenwe nakho kwethu e-Quangong Machinery Co., Ltd. kubonise ukuthi izindleko zangempela zomshini azikho kuthegi yawo yentengo yokuqala, kodwa emandleni awo okusebenza nsuku zonke ngaphandle kweziphazamiso ezibizayo. IQGM Block Making Machineyakhelwe ngokukhethekile ukubhekana nalezi zimo ezingokoqobo zezimboni, enikeza inhlanganisela yefa lobunjiniyela baseJalimane nobuchwepheshe bokukhiqiza obuvumelanayo obumelana nezinto ezilimazayo, ukubalwa komjikelezo omkhulu, nezimo zemvelo ezinzima. Kusukela ezakhiweni zokushisela eziqinisiwe kuya ezinhlelweni zokulawula ezihlakaniphile, yonke ingxenye ikhethwa ukuze yandise isikhathi sokusebenza ngenkathi kunciphisa izindleko zokukhiqiza nge-block ngayinye.

Yini ngempela eyenza i-QGM Block Making Machine ibe uzakwethu othembekile amashumi eminyaka kuneminyaka? Kuwukuhlanganiswa kwemingcele elinganisekayo ukuhlolwa komhlaba wangempela kanye nempendulo yamakhasimende evela emazweni angaphezu kuka-50. Imboni yethu isebenzisa izinqubo eziqinisekisiwe ze-ISO 9001:2015 ezinamasango ayisithupha ekhwalithi ye-sigma kuzo zonke izigaba zomhlangano. Lesi sihloko sinikeza ukuhlaziya okujulile kobuchwepheshe bemishini kagesi kanye ne-hydraulic systems echaza ukwethembeka. Sizohlola ukuthi ukukhetha kwemiklamo ethile kuvimbela kanjani amaphuzu okuhluleka ajwayelekile, ukuthi ubuchwepheshe bethu bokudlidliza bugcina kanjani ukubumbana, nokuthi kungani ingqalasizinda yethu yangemva kokuthengisa iqinisekisa ukutholakala kwezingxenye isikhathi eside. Kubenzi bezinqumo abahlola impahla enkulu, lokhu kuhlukaniswa kuzosebenza njengereferensi engokoqobo yokubala izindleko eziphelele zobunikazi kanye nembuyiselo ekutshalweni kwezimali esikhathini esiyiminyaka eyi-15 kuya kwengama-20 yokusebenza.

1. Yiziphi Izici Eziqondile Zobunjiniyela Eziqinisekisa Ubuqotho Besakhiwo Sesikhathi Eside Bomshini Wokwenza Ibhulokhi ye-QGM?

Ubuqotho besakhiwo yisisekelo sokwethembeka kwesikhathi eside. Ngaphandle kwe-chassis nohlaka olumelana nokuqhekeka nokukhathala, ngisho nezinto zikagesi ezihamba phambili zizohluleka ngaphambi kwesikhathi. Umshini Wokwenza Ibhuloho le-QGM uqala umjikelezo wawo wokuphila ngohlobo lwebhokisi lozimele oshiselwe owenziwe ngamapuleti ensimbi asindayo, hhayi amaphrofayili ajwayelekile. Imboni yethu isebenzisa izingalo zokushisela zerobhothi ezifinyelela amajoyinti okungena agcwele, okulandelwa ingcindezi ekhulula ukwelashwa kokushisa esithandweni esilawulwayo. Le nqubo iqeda izingcindezi eziyinsalela ezivame ukubangela imifantu emincane ngemva kwezigidi zemijikelezo yokudlidliza. Ukwengeza, idizayini yethu ihlanganisa amakholomu angumhlahlandlela amakhulu kakhulu enziwe ngensimbi egxiliwe ye-chromium eqinile, enesilinganiso sokuqina se-HRC 55-60. Lawa makholomu amelana nothuli olugwazayo futhi agcina ukuqondanisa ngaphakathi kuka-0.05mm ngisho nangemva kweminyaka engu-10 yokusebenza kwamashifu amabili okuqhubekayo.

Ezinye izici eziyinhloko zesakhiwo ezifaka isandla ekuphileni isikhathi eside zifaka:

• Isisekelo somshini esiqiniswe kabili esine-bracing esiphambanayo esabalalisa imithwalo eguquguqukayo ngokulinganayo, ivimbela ukugxila kwengcindezi yendawo.
• Gqoka amalayini aqinile kuzo zonke izindawo zokuthintana, ezishintshwayo ngaphandle kokudiliza ifreyimu eyinhloko, inwebe impilo yesakhiwo esiyinhloko ngaphezu kweminyaka engu-20.
• Amaphedi afaka ama-anti vibration phakathi komshini nesisekelo, ehlisa ukushaqeka okudluliswayo ngo-40% nokuvikela amabhawodi aphansi ukuthi angaxegi.
• Ama-roller bearings ayindilinga avaliwe kuwo wonke amaphoyinti e-pivot anezindebe zomlomo kathathu, avimbela ukungena kothuli nokugcina ukugcotshwa amahora okusebenza angu-5000 phakathi kwezinguquko.
• Isistimu yokuphakela i-pallet ye-modular eyakhiwe ngensimbi ye-Hardox 400, imboni yethu evivinya ngayo imijikelezo eyizigidi ezi-2 ngaphandle kokugqokwa okulinganisekayo.

Imboni yethu yenza ukuhlolwa kwempilo okusheshisiwe kukho konke ukuphindaphindwa kwedizayini entsha, ilingisa iminyaka engu-15 yokusebenza phakathi nezinyanga eziyisithupha. Umshini Wokwenza Ibhulokhi ye-QGM uphasa ngokungaguquki lezi zivivinyo ngoshintsho oluncane kuno-0.1% ezindaweni ezibalulekile. Ukuze uthole umbono womhlaba wangempela, sinemishini efakwe endaweni ewugwadule ye-UAE (ama-degrees angu-50 amazinga okushisa azungezile anesihlabathi esihamba emoyeni) isasebenza ku-96% wesivinini somjikelezo wangempela ngemva kweminyaka engu-12. Ikhasimende elilodwa e-Canada libike iminyaka engu-18 yesevisi ngokulungiswa okuhleliwe kuphela, likhiqiza amabhulokhi angaphezu kwezigidi ezingu-8. Imiphumela enjalo ingenzeka kuphela ngenxa yokuthi ubunjiniyela bokuqala bubeka phambili ukuphelelwa umsebenzi emigwaqweni yokulayisha kanye nokuvikela ukugqwala. Zonke izinto zokubopha zangaphandle ziyi-zinc flake enamathiselwe kumazinga we-ASTM B117 wesifutho sikasawoti amahora angu-1000, kuyilapho imigodi yangaphakathi ithola ukwelashwa okulwa nokugqwala okusekelwe ku-wax. Uma ukhetha umshini wethu, awuthengi ithuluzi kodwa impahla yesakhiwo ejabulela ukwethembeka ngokugcinwa kalula.

2. IHydraulic System Yethu Yehlisa Kanjani Izindleko Zesikhathi Sokuphumula Nezokugcina Iminyaka Eyishumi?

Amasistimu we-Hydraulic ngokomlando ayisixhumanisi esibuthakathaka kunazo zonke emishinini yokwenza amabhulokhi, ehlushwa ukucekelwa phansi kwezimpawu, ukungcoliswa kukawoyela, nokugqokwa kwephampu. Ukuze kuxazululwe lokhu, ithimba lethu lonjiniyela liklame iyunithi yamandla e-hydraulic eqondene ngqo nezinhlelo zokusebenza zomjikelezo omkhulu. Umshini Wokwenza Ibhuloho le-QGM usebenzisa i-loop proportional hydraulic system evaliwe enamaphampu episton aguquguqukayo asuka e-Rexroth noma e-Yuken kuye ngokutholakala kwesifunda. Ngokungafani namaphampu egiya alahlekelwa ukusebenza kahle ngemva kwamahora angu-3000, lawa maphampu e-piston agcina ukusebenza kahle kwevolumu engaphezu kuka-92% amahora angu-15,000. Ifektri yethu ibeka kuqala yonke inhlanganisela ye-hydraulic ngokushiswa kwamahora angama-24 ekuhlolweni kusetshenziswa i-ISO VG 46 anti wear hydraulic fluid ehlungiwe ekuhlanzekeni kwekilasi le-NAS 6. Lokhu kunakekela ekuhlanzekeni kokuqala kwandisa ukuphila kwengxenye ngokuphawulekayo ngoba ukungcola kuyimbangela eyinhloko yokunamathela kwe-valve spool kanye nokuthola amaphuzu epompo.

Izici ezibalulekile ze-hydraulic zesikhathi eside zifaka:

• Isibandisi sikawoyela sangaphandle esine-thermostat ye-bypass egcina izinga lokushisa loketshezi eliphakathi kuka-45 no-55 degrees Celsius, livimbela ukuqina kwe-seal kanye ne-oxidation.
• Ukuhlunga komugqa wokucindezela ngezihlungi eziphelele ezingu-5 micron kanye nezinkomba zokuvala, ukuqinisekisa ukuthi uwoyela ohlanzekile kuphela ofinyelela kuma-valve e-servo azwelayo.
• Izinto zokuvala zithuthukiselwe ku-Viton fluoroelastomer kuwo wonke amasilinda, amelana nokonakaliswa kwezithasiselo zoketshezi olusebenza ngogesi kanye nokushisa komjikelezo ophezulu.
• I-Accumulator isekela ama-clamping circuits agcina ingcindezi ngesikhathi sokuguquguquka kwamandla, enciphisa imijikelezo yokumisa ukuqala kwephampu ngo-60%.
• Ibhulokhi ephakathi nendawo enamavalvu e-cartridge inciphisa amaphuzu avuzayo okungenzeka avela kupayipi lendabuko kanye nemiklamo yokufaka ngo-70%.

Idatha evela kumarekhodi ethu esevisi ibonisa ukuthi isistimu yethu ye-hydraulic idinga ukungenelela okukhulu (ukushintsha uphawu noma ukulungiswa kwephampu) kanye kuphela eminyakeni eyi-8 kuya kweyi-10 ngaphansi kwezimo zokusebenza ezijwayelekile. Elinye lamakhasimende ethu e-Indonesia elisebenzisa amashifu amathathu okukhiqiza ibhulokhi elingenalutho lirekhode amahora okusebenza angu-52,000 ngepompo yoqobo kanye nokushintshwa kwezimpawu ezintathu kuphela kusilinda esikhulu. Lokhu kuyafezeka ngoba idizayini yethu ye-hydraulic ihlanganisa i-valve yokuqala enensayo eyakha kancane kancane ingcindezi phakathi nokuqaliswa kokuqala, ivimbele ukushaqeka kwe-hydraulic okuqhekeka ama-nifolds. Ukwengeza, isekethe yethu yobunikazi besimo sikawoyela iqhubeka nokususa amabhamuza amanzi nomoya ngokusebenzisa iluphu yesibili. Umphumela uwuhlelo olusebenzisa amanzi ahlanzekile olusebenza ngokuthula ngaphansi kuka-75 dB futhi lusebenzisa amandla angaphansi kuka-15% kunezinhlelo ezifanayo ngenxa yokuvuza okunciphile kwangaphakathi. Kubaphathi bezitshalo abalandelela isikhathi sokusebenza, Umshini Wokwenza Ibhulokhi ye-QGM iletha ukutholakala okuphakathi kwama-98.5% phakathi neminyaka eyishumi, okuhumushela ngokuqondile ekwenzeni inzuzo ephezulu ngokushintshana ngakunye.

3. Kungani I-Vibration Technology ku-QGM Block Making Machine Igcina Ikhwalithi Engaguquki Yebhulokhi Iminyaka?

Ukudlidliza yinhliziyo yokucinana kwebhulokhi, futhi ukudlidliza okungahambisani kuholela kumabhulokhi abuthaka noma ukulungiswa kabusha komshini okuvamile. Uhlelo lwethu lokudlidliza lusebenzisa amamotho kagesi akabili anezisindo ze-eccentric ezibekwe ngqo etafuleni lokubunjwa, umklamo ofakazelwe ukugcina ukuvumelanisa namandla ngokuhamba kwesikhathi. Ngokungafani nama-hydraulic vibrator alahlekelwa ukusebenza njengoba uwoyela ushisa, Umshini Wokwenza Ibhuloho le-QGM usebenzisa amadrayivu efrikhwensi kagesi alungisa isivinini semoto ngaphakathi kokunemba okungu-0.1% ngaphandle komthwalo. Ibanga lefrikhwensi yokudlidliza lisuka ku-2800 kuye ku-4500 RPM, livumela opharetha ukuthi bashune amandla okuhlanganisa amadizayini ahlukene okuhlanganisa. Ngemva kweminyaka engu-20 yokucwengisiswa, imboni yethu isuse amaphuzu okuhluleka avamile njengamadrayivu amabhande, ama-coupling aguquguqukayo, nama-sliding bearings. Esikhundleni salokho, sisebenzisa uxhumo oluqondile lwe-cardan shaft enamajoyinti e-universal amahhala, okuqinisekisa ukuthi amandla okudlidliza adluliselwa ngaphandle kokulahlekelwa noma ukungahambi kahle.

Izinto eziqinisekisa ukuvumelana kokudlidliza kwesikhathi eside:

• Idizayini ye-self balancing eccentric shaft elungisa ngokuzenzakalela ukuhluka kwesisindo esibunjeni, ivimbele ukuthwala ukulayishwa ngokweqile.
• Isistimu yokugcoba yokugeza uwoyela yamabheringi e-vibrator anengilazi yokubona kanye nepulaki yokudonsa kazibuthe ukuze ithwebule izinhlayiya zensimbi ngaphambi kokuba kwenzeke umonakalo.
• Iluphu yempendulo ye-Accelerometer eqhubeka ngokuqhathanisa i-amplitude yangempela yokudlidliza ne-setpoint, ilungisa imvamisa phakathi kwama-millisecond.
• Iziphethu ezimunca ukushaqeka phakathi kokuhlanganiswa kwesidlidlizi kanye nohlaka oluyinhloko, okuhlukanisa amandla efrikhwensi ephezulu ku-chassis nokwelula impilo yebhawodi.
• Ukuvikela ukugcwala okushisayo okwehlisa imvamisa yokudlidliza okwesikhashana uma izinga lokushisa lingaphezu kuka-85 degrees Celsius, kugwema ukuquleka.

Abakhiqizi be-block bavame ukukhathazeka ngokuthi ama-vibration motors azolahlekelwa umzuzu we-eccentric ngemva kweminyaka yokusebenza ngenxa yokuguquka kwesisindo. Isixazululo sethu sisebenzisa ama-eccentrics anokhiye anamantongomane okukhiya kabili, avikelwe ilokha yentambo ye-Loctite. Sihlole iyunithi ye-vibrator efanayo amahora angu-25,000 kumshini wethu wokukhuthazela embonini, futhi amandla ashukumisayo aphumayo ahluka ngaphansi kuka-3%. Lokhu kuzinza kusho ukuthi ibhulokhi yokuqala ekhiqizwa ngosuku lokuqala izoba nokuminyana okufanayo namandla ebhulokhi ekhiqizwe eminyakeni eyishumi kamuva, kucatshangwa ukuthi ingxube efanayo nezilungiselelo. Elinye ikhasimende eJalimane elikhiqiza amatshe okugandaya libike ukuthi ngemva kweminyaka engu-7 yokusetshenziswa kwansuku zonke, umshini usafeza into efanayo yokuhlanganisa ngaphandle kokulungiswa kweshim. Ngaphezu kwalokho, isofthiwe yethu yokudlidliza igcina izindlela zokupheka ezingafika kwezingu-99, ngayinye inamajika athile okusheshisa, isusa ukuqagela futhi inciphisa iphutha lomsebenzisi. Inhlanganisela yokuqina komshini nokulawula okuhlakaniphile kwenza umshini wokwenza i-QGM Block Making ungumdlali ongashintshi njengoba izingxenye zokudlidliza zikhula ngokwemvelo.

4. Imaphi Amapharamitha Abalulekile Wezobuchwepheshe Achaza Ubude Obude Bomugqa Wokukhiqiza Wefektri?

Amapharamitha wobuchwepheshe ahlinzeka ngobufakazi bomgomo bekhono lesikhathi eside. I-QGM Block Making Machine yakhiwe ngezici zokubekezelela ezeqa izinkambiso zemboni ngo-30% kuya ku-50%. Isibonelo, ukufana phakathi kwepuleti lesikhunta nendawo yephalethi kubanjelwe ku-0.03mm imitha ngayinye, uma kuqhathaniswa nezinga elijwayelekile elingu-0.1mm. Lokhu kunemba kunciphisa ukuguga okungalingani ezikhunjini futhi kwandise impilo yazo esebenzisekayo. Ukwengeza, ukungaguquguquki kwesikhathi somjikelezo womshini, kukalwa ngaphezu kwemijikelezo engu-1000, kubonisa ukuchezuka okujwayelekile okungaphansi kwamasekhondi angu-0.2, okubonisa ukuphindaphinda komshini okuvimbela ingcindezi enqwabelene. Ngezansi kunethebula eliphelele lamapharamitha angukhiye ahlobana ngokuqondile nekhono lomshini wethu lokusebenza ngokwethembeka iminyaka engu-15+.

Amapharamitha engeziwe aqapha imboni yethu phakathi nakho konke ukuhlolwa kwekhwalithi ahlanganisa ukumelana nokufakwa kwama-motor winding (ubuncane be-100 megohms ngemva kokuchayeka komswakama), ukuqondisa kwe-hydraulic cylinder rod (ngaphakathi kuka-0.1mm imitha ngayinye), kanye nokwelulwa kwe-pallet chain (ngaphansi kuka-1% ngemva kwamahora angu-5000). Lawa mamethrikhi awavamile ukushicilelwa abanye abakhiqizi ngoba aveza ubuthakathaka. Kodwa-ke, i-QGM ikholelwa ekukhanyeni okugcwele. Inhlanganisela yalawa manani alinganisiwe isivumela ukuthi sinikeze iwaranti evamile yezinyanga ezingu-24, enokufakwa okunwetshiwe okutholakalayo kwezingxenye ezinkulu. Lapho onjiniyela noma ochwepheshe bokuthenga beqhathanisa lezi zinombolo nemishini encintisanayo, umehluko wezindleko zokusebenza zesikhathi eside uba sobala.

5. I-Quangong Machinery Co., Ltd. Isekela Kanjani Ukusebenza Kwesikhathi Eside Ngezingxenye Ezisele Nokuqeqeshwa?

Ngisho nomshini oqine kakhulu udinga ukushintshwa ngezikhathi ezithile kwezinto ezigqokiwe kanye nokwesekwa kobuchwepheshe ngezikhathi ezithile. Isivivinyo sangempela sokuthembeka kwesikhathi eside yikhono lomkhiqizi lokuhlinzeka ngezingxenye zangempela kanye nesevisi enolwazi amashumi eminyaka. Imboni yethu igcina uhlu lwekhompiyutha lwazo zonke izingxenye ezisetshenziswa ku-QGM Block Making Machines ekhiqizwa kusukela ngo-2005. Lokhu kusho ukuthi uma ikhasimende lidinga uphawu oluthile noma ibhodi lesekethe lomshini oneminyaka eyishumi ubudala, singawuthumela kungakapheli amahora angu-24 usuka endaweni yethu yokugcina impahla. Ukwengeza, sisungule izindawo eziyisipele zesifunda e-Nigeria, Indonesia, Russia, nase-Brazil ukuze sinciphise izikhathi zokuthumela. Ithimba lethu langemva kokuthengisa alincikile kubasabalalisi bezinkampani zangaphandle; siqasha onjiniyela abaqeqeshwe yifekthri abakhuluma ulimi lwendawo futhi baqonde umehluko wesifunda.

Izici zosekelo zesikhathi eside zifaka:

• Ikhathalogi yezingxenye ezisele eku-inthanethi enemidwebo yokubuka eqhumile kanye nesimo sesitoko sesikhathi sangempela, esifinyeleleka ngo-24/7 ngengosi yethu yamakhasimende.
• Ijeneretha yeshejuli yokulungisa evimbelayo ethumela izexwayiso ngokusekelwe emahoreni angempela okusebenza, hhayi isikhathi sekhalenda, ukuvimbela isikhathi sokuphumula esingadingekile.
• Amamojula okuqeqeshwa kwento engekho ngokoqobo okuxazulula izinkinga nge-hydraulic kanye nokudlidliza, okunciphisa ukuthembela ekuvakasheni kwesayithi okumba eqolo.
• Uhlelo lokuvuselela lapho sibuyisela khona amaphaneli okulawula amadala futhi sinikeze isaphulelo esingu-40% ezinguqulweni ezithuthukisiwe, sehlisa imfucuza kagesi.
• Uchungechunge lwewebhu lobuchwepheshe lonyaka oluhlanganisa amasu amasha okunakekela kanye nokuvimbela ukwehluleka okuvamile.

Ukuzinikela kwethu ekusebenzeni kwesikhathi eside kubonakala nakumadokhumenti ethu. Yonke i-QGM Block Making Machine ihamba ngemanuwali yobuchwepheshe yamakhasi angu-500 ehlanganisa imidwebo yomoya, i-hydraulic schematics, namaphrinti e-ladder logic. Lokhu kuvumela emaqenjini okunakekela izindlu ukuthi ahlole izinkinga ngaphandle kokulinda usekelo olukude. Siphinde futhi sinikeze ukuqeqeshwa kwezinsuku ezi-3 kusayithi kubaqhubi ababili nabasebenzi ababili bokulungisa, okuhlanganisa yonke into kusukela ekugcotshweni kwansuku zonke kuya ekulungisweni okuphelele konyaka. Ngemuva kokuqeqeshwa, ochwepheshe bethu bahlala betholakala nge-WhatsApp noma nge-WeChat ngemibuzo esheshayo. Ikhasimende elilodwa e-Kenya libike ukuthi ngesiqondiso sethu esikude, lishintshe isilinda esisetshenziswa yi-hydraulic cylinder emahoreni angu-6 esikhundleni sezinsuku ezi-2 ezilindelwe. Leli zinga losekelo liguqula ukuthengwa kwezimali kube ubambiswano lwesikhathi eside. Kubanikazi bezitshalo ababeka phambili isikhathi sokusebenza, ukukhethaInkampani Quangong Machinery Co., Ltd.kusho ukufinyelela kusizinda solwazi esikhula unyaka nonyaka sisebenza.

Isiphetho: Kungani Ukutshala Imali Kumshini Wokwenza I-QGM Block Kuvikela Ikusasa Lakho Lokukhiqiza

Ngemva kokuhlaziya ubunjiniyela besakhiwo, ukuqina kwe-hydraulic, ukungaguquguquki kokudlidliza, imingcele yezobuchwepheshe, futhi ngemva kokusekelwa kokuthengisa, ubufakazi bucacile. I-QGM Block Making Machine ayilona nje ithuluzi lokwenza amabhlogo kakhonkolo; iyinkundla eyenzelwe amashumi amabili eminyaka yenkonzo eqhubekayo. Ikhilogremu ngalinye lensimbi, wonke umugqa wekhodi yokulawula, nayo yonke iphrothokholi yokuhlola efekthri yethu ithuthukiswa ukuze kuncishiswe inani lezindleko zebhulokhi ngayinye kuyilapho kukhulisa isikhathi sokuphila somshini. Amakhasimende ethu ahlala abika izindleko eziphansi zokulungisa, izitobhi ezimbalwa ezingahleliwe, kanye nenani eliphezulu lokuthengisa kabusha lapho kuthuthukiswa umthamo. Ngokungafani nemishini eshibhile eba yizicucu ngemva kweminyaka emihlanu, okokusebenza kwethu kugcina ubuqotho besakhiwo futhi ingafakwa kabusha ngezici ezintsha ezishintshayo njengoba ubuchwepheshe buthuthuka.

Ingabe usukulungele ukuhlola ukuthi umshini wethu ufanelana kanjani nendawo yakho ethile yokukhiqiza?Xhumana ne-Quangong Machinery Co., Ltd. namuhlaukucela ukulingisa okwenziwe ngezifiso ukuphila isikhathi eside okusekelwe ezintweni zakho zasendaweni, ishejuli yeshifu, nezinhlobo zamabhulokhi. Onjiniyela bethu befekthri bazolungiselela ukuqagela okuningiliziwe kwezikhawu zokulungisa, ukusetshenziswa kwamandla, kanye nembuyiselo ekutshalweni kwezimali phakathi neminyaka eyi-15. Siphinde sinikele ngemiboniso yesayithi kuma-showrooms ethu omhlaba noma ezitshalweni zamakhasimende ezikhona eduze nawe. Ungakukhokhisi okokusebenza okulimaza umkhiqizo wakusasa ngentengo yanamuhla. Khetha ukwethembeka okufakazelwe kuwo wonke amazwekazi amahlanu kusukela ngo-1979. Cela ikhotheshini yakho manje futhi uvikele ubambiswano olukhula nebhizinisi lakho.

I-FAQ: Yini eyenza umshini wokwenza i-QGM Block ube Inketho Ethembekile Yokusebenza Kwesikhathi Eside

I-Q1: Ingakanani iminyaka yokusebenza elindelwe yoMshini Wokwenza Ibhuloho le-QGM ngaphansi kwezimo zomsebenzi osindayo?

A1: Ngokusekelwe kudatha yenkambu evela ekufakweni okungaphezu kuka-2000, Umshini Wokwenza Ibhulokhi le-QGM ngokuvamile uletha iminyaka engu-15 kuya kwengu-20 yesevisi ethembekile lapho usebenza amashifu amabili ngosuku, izinsuku eziyisithupha ngesonto. Uhlaka lwesakhiwo kanye nezingxenye eziyinhloko zama-hydraulic zenzelwe amahora okusebenza angu-30,000 ngaphambi kokulungiswa okukhulu, kuyilapho izingxenye ezigqokwayo ezifana namalayini nama-seal zakhelwe izikhawu zokushintshwa kwamahora angu-5,000. Imboni yethu iqinisekisa ukutholakala kwezingxenye ezisele ezibalulekile okungenani iminyaka engu-15 ngemva kokuba imodeli iyekwa. Amakhasimende asezindaweni zokukhishwa okuphezulu njenge-India ne-Vietnam abike iminyaka engu-18 yokusetshenziswa okuqhubekayo nohlaka lwangempela namamotho wokudlidliza, ashintsha kuphela amapayipi adonsa amanzi kanye nama-seal ngezikhathi ezithile. Ubude bangempela bempilo buncike ekuqeqeshweni kokunakekelwa kanye nokulimaza kwezinto, kodwa amamajini edizayini yethu aqinisekisa ukuthi umshini uhlala ukhiqiza ngaphezu kwamashejuli ajwayelekile okwehla kwenani.

Q2: Imboni yethu iqinisekisa kanjani ukunemba okungaguquki kwe-block dimensional ngemva kweminyaka eminingi yokusebenza?

A2: Ukunemba kobukhulu ngokuhamba kwesikhathi kugcinwa izici ezintathu ezibalulekile. Okokuqala, amakholomu egayidi namabheringi alayini akhiqizwa ngokulayishwa kuqala kwemvume okungekuhle okunxephezela ukuguga kwemvelo, okugcina izinga le-platen lingaphakathi kuka-0.05mm. Okwesibili, isofthiwe yethu yokulawula ihlale iqapha indawo yesikhunta ngezinzwa ze-laser futhi ilungisa ngokuzenzakalelayo amandla okubamba ama-hydraulic ukuze alungise noma yikuphi ukukhukhuleka. Okwesithathu, amapuleti okugqoka angashintshwa etafuleni lokubunjwa kanye nesiphakeli sephalethi asebenzisa insimbi eqinile engashintshwa ngemva kwamahora angu-8,000, ibuyisele ukuqondanisa kwangempela. Imboni yethu ikala wonke umshini ngaphambi kokuthunyelwa kusetshenziswa ama-interferometer okulandelela i-laser, futhi sincoma ukuhlola kwejiyomethri yonyaka kusetshenziswa ithuluzi lethu lokulinganisa elikude. Amakhasimende alandela le shejuli abika ukuthi ukuhluka kobude bebhulokhi kuhlala kungaphansi kuka-0.5mm ngisho nangemva kweminyaka eyishumi, okudlula izindinganiso ze-ASTM ne-EN zamayunithi okhonkolo wokwakha.

Q3: Yini eyenza i-QGM Block Making Machine imelane nokugqwala ezindaweni ezinomswakama noma ezingasogwini?

A3: Ukumelana nokugqwala kuqala ngokulungiswa kwendawo. Zonke izingxenye zensimbi zidutshulwa ziqhunyiswe ku-Sa 2.5 ukuhlanzeka, bese zimbozwa nge-zinc ecebile epoxy primer elandelwa yi-polyurethane topcoat enogqinsi lwefilimu elomile eliphelele lama-microns angu-120. Kumasilinda asebenza ngogesi, sisebenzisa i-electroless nickel plating kuma-piston rods esikhundleni se-hard chrome evamile, enikeza ukumelana nokugoba okuphakeme emoyeni ogcwele usawoti. Ama-fasteners angaba insimbi engagqwali noma i-geomet coated. Ukwengeza, amakhabethe ethu kagesi ane-IP54 elinganiselwe ngezindlala zekhebula le-hermetic kanye ne-desiccant breather eyakhelwe ukulawula umswakama wangaphakathi. Siphinde futhi sinikeze iphakheji yokuvikela yasolwandle oyikhethayo ehlanganisa ama-anode engeziwe omhlatshelo kanye nezindlu ezifakwe uphawu. Ikhasimende elisebenza endaweni engamamitha angu-500 ukusuka olwandle e-Philippines libike ukuthi akukho ukugqwala okungabhoboki ngemva kweminyaka engu-7, kuyilapho imishini eqhudelanayo ibonise ukugqwala phakathi nezinyanga ezingu-18. Ukugeza ngezikhathi ezithile kanye nokugcoba kunweba ukuvikela ukugqwala.

Q4: Ngabe uhlelo lwethu lwe-hydraulic lukuvimbela kanjani ukuvuza kukawoyela kanye nokuwohloka kokusebenza phakathi neminyaka eyishumi?

I-A4: Ukuvimbela ukuvuza kufinyelelwa ngezingqimba ezine zokuklama. Okokuqala, zonke izixhumanisi zama-hydraulic zisebenzisa okufakwa uphawu lwe-O ring face seal esikhundleni sezintambo ezicijile, kususa izindlela ezivuzayo. Okwesibili, izigxivizo ze-cylinder rod ziyi-polyurethane enezindebe eziphindwe kabili ngesisula sothuli kanye nendandatho eyisipele yokusingatha imithwalo eseceleni. Okwesithathu, ibhulokhi ehlukahlukene yenziwe ngomshini kusuka ku-ductile iron enomkhawulo ongaphezulu ongu-0.4 Ra, okuvumela amavalvu e-cartridge ukuthi avale ngaphandle kwama-gaskets. Okwesine, sihlanganisa isihlungi somugqa wokubuyisela ocindezelwe ogcina imigqa yokukhipha amanzi engangeni, ukuvimbela ukumuncwa kwe-seal. Ukuwohloka kokusebenza kuncishiswa ngokusebenzisa isistimu yokuhlunga iluphu yezinso ehlala ihlunga uwoyela ku-3 micron absolute, isuse amanzi nezinhlayiya ngisho nalapho iphampu eyinhloko ingenzi lutho. Ukuhlolwa kwethu kwasefekthri kukhombisa ukusebenza kahle kwamandla kagesi kwehle ngaphansi kuka-5% ngemuva kwamahora ayi-12,000. Ukusampula kwamafutha onyaka kunconywa ukuqapha ukuncipha okungeziwe, kepha amakhasimende amaningi afinyelela amahora angama-8,000 phakathi kokushintshwa kukawoyela.

Q5: Ingabe i-Quangong Machinery Co., Ltd. ihlinzeka ngosekelo lwezobuchwepheshe esizeni kumamodeli amadala?

I-A5: Impela, ukwesekwa kwethu kuhlanganisa yonke i-QGM Block Making Machine eyake yakhiqizwa, kungakhathaliseki ubudala. Sigcina ingobo yomlando yedijithali yemidwebo yobuchwepheshe, izingxenye zezinombolo, nezinguqulo zesofthiwe zamamodeli asukela ngo-1995. Ngosekelo lwesayithi, sinenethiwekhi yomhlaba wonke yonjiniyela abaqeqeshiwe befekthri abangama-45 abangavakashela phakathi kwezinsuku zebhizinisi ezingu-5 kuya kweziyi-10 kuye ngendawo. Ezimeni eziphuthumayo, ithimba lethu losekelo elikude lingaxhuma ku-PLC yomshini nge-VPN ukuze lihlole izinkinga futhi liqondise ochwepheshe bendawo ngokulungisa. Siphinde futhi sinikeze isivumelwano sesevisi saminyaka yonke esihlanganisa ukuvakasha okubili kokuvikela, ukuthunyelwa kwezingxenye ezisele ezibalulekile, kanye nokwesekwa kwefoni okungu-24/7. Amakhasimende amaningi anemishini kusukela ngo-2008 asasebenzisa lesi sivumelwano ngoba siqinisekisa amazinga okuqala embonini. Ukwengeza, siqhuba imihlangano yokucobelelana ngolwazi yesifunda kabili ngonyaka lapho abanikazi bemishini emidala bengavuselela amakhono abo okulungisa mahhala. Lokhu kuzibophezela ekusekeleni umjikelezo wempilo yingakho i-Quangong Machinery Co., Ltd. igcine isilinganiso sokugcinwa kwamakhasimende esimaphakathi esingu-94% kule minyaka eyishumi edlule.